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SEWING
Samples are made in sampling department of main company Casa Tekstil in Turkey except the production samples. Production samples are made in sewing lines of Casa Egypt.All sewing instructions and approved samples are also dispatched from main company in Turkey.There are two sewing lines. Every sewing line has a supervisor and an independent quality controller. A cutting sample and size set is checked before cutting with the bulk fabric.All workers are qualified and training is provided for unqualified workers. Embroidery, print and washing is subcontracted at the moment but we have a plan to have embroidery,print and washing in house in near future. All machinists are required to return the parts of the broken needles to the line supervisor and broken needle reports are kept with the broken parts. All new needles are kept locked. As well as regular sewing machines, pressing automats such as front placket and sleeve placket presses and button – buttonhole automats are used in production. We also have metal-needle detector with conveyor band.Type and number of machines used in sewing line is as follows:
140 pcs. single needle lockstitch machines
17 pcs. overlock machines
7 pcs. double needle chainstitch machines (Lap seam)
10 pcs. button sewing machines ( 8 electronic, 2 standart)
9 pcs. button hole machines.( 5 electronic, 4 standart)
24 pcs. vaccum table and steam iron
1 pcs. Front Placket Automat
1 pcs. Sleeve Placket Automat
1 pcs Interlock machine